Miller Electric Millermatic 255 MIG Welder
$2,514.00
The Miller Electric Millermatic 255 MIG Welder is an advanced all-in-one MIG and pulsed MIG welder designed to improve productivity, weld quality, and efficiency in fabrication and manufacturing environments.
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|---|
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The Miller Electric Millermatic 255 MIG Welder is a high-performance MIG and pulsed MIG welding system engineered for professional fabrication, manufacturing, and aluminum welding applications. Combining advanced welding processes with a modern, easy-to-use interface, this machine helps operators produce higher-quality welds with less rework and reduced setup time.
With support for MIG, pulsed MIG, and flux-cored welding, this lightweight yet powerful unit is built for shops that demand flexibility, precision, and repeatable results across a wide range of materials and thicknesses.
Features and Performance
Supports MIG, pulsed MIG, and flux-cored welding processes
Pulsed MIG welding reduces heat input, minimizes distortion, and improves weld appearance
7-inch color LCD display simplifies setup and parameter selection
Auto-Set technology provides predefined weld settings for consistent results
Program mode allows saving and recalling frequently used weld parameters
Locks and limits help maintain welding procedure specifications and reduce operator error
MDX-250 MIG gun with AccuLock S consumables ensures consistent wire feeding and reduced downtime
USB port enables software updates and weld program transfer
Generator compatible for mobile fabrication and remote jobsite use
Lightweight design makes it a portable industrial MIG welder without sacrificing output
This machine is ideal for users seeking a pulsed MIG welder for fabrication shops focused on quality and efficiency.
Why You Should Buy It
Delivers higher weld quality with pulsed MIG technology
Reduces post-weld cleanup and material distortion
Increases productivity with programmable weld settings
Easy-to-learn interface supports welders of all skill levels
Lightweight design improves portability compared to traditional transformer machines
Excellent choice for manufacturing, aluminum fabrication, and MRO operations
Backed by a 3-year manufacturer warranty for long-term reliability
If you need a professional MIG welder with advanced pulse capability, this model offers a strong balance of performance, control, and portability.
FAQ – Miller Electric Millermatic 255 MIG Welder
What welding processes does this machine support?
It supports MIG, pulsed MIG, and flux-cored welding, making it suitable for a wide range of fabrication tasks.
Is pulsed MIG useful for aluminum welding?
Yes. Pulsed MIG provides lower heat input and better arc control, making it ideal for aluminum fabrication and thin materials.
Can weld settings be saved and reused?
Yes. Program mode allows operators to save and recall favorite weld settings for consistent results.
Is this welder suitable for mobile or jobsite use?
Yes. Its lightweight design and generator compatibility make it suitable for mobile fabrication and field repairs.
| Specification | Details |
|---|---|
| Input Voltage | 208 / 220 / 230 / 240 V |
| Welding Processes | MIG (GMAW), Pulsed MIG, Flux Cored (FCAW) |
| Amperage Range | 20 A – 350 A |
| Rated Output | 230 A at 25.5 V (60% duty cycle) |
| Material Thickness Capacity | Mild Steel: 24 ga – 1/2 in |
| Weldable Metals | Aluminum, Stainless Steel, Steel |
| Wire Feed Speed | 50 – 800 IPM (1.3 – 20 m/min) |
| Wire Diameter Supported | 0.023 – 0.045 in |
| Spool Size | 12 in |
| Current Type | DC |
| Weld Output Type | CV |
| Input Phase | Single Phase |
| Frequency | 50 / 60 Hz |
| Input Amperage | 31.4 A |
| Dimensions (W x H x L) | 13.75 in x 19.25 in x 26.25 in |
| Net Weight | 84 lbs |
| Portability | Integrated handle, optional running gear |
| Warranty | 3 Years |
Power source with power cord
15 ft 250-amp MIG gun
Work cable with clamp
Gas regulator and hose
Extra contact tips
Material thickness gauge
Reversible drive rolls




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